SIMULIA | Advanced Simulation for SOLIDWORKS Users
In today’s fast-paced design environment, taking your simulations to the next level is crucial for ensuring product durability and reducing costs. SolidWorks offers impressive simulation capabilities, but with the integration of advanced SIMULIA tools, users can further enhance their simulation processes. Philip Morrow, a seasoned simulation specialist at MLC CAD Systems, guides us through tapping into these tools and maximizing their potential.
A Brief History and the Power of Integration
In 2005, SolidWorks became a part of the Dassault Systems family, synonymous with powerful design and simulation tools like the Abaqus software. Traditionally, users had to employ a disconnected workflow, requiring standalone products for high-level simulations. However, with the advent of the 3D Experience platform, users are now offered a seamless solution where SolidWorks can connect directly with powerful SIMULIA tools, incorporating structural performance and mechanics engineering solvers.
Understanding the Simulation Levels
SolidWorks simulation provides designers with robust finite element analysis tools, catering to various engineering needs including structural, frequency, and fatigue analysis. But, to push these boundaries, users can integrate SIMULIA, unlocking tools such as the Abaqus solver through 3D Experience. SIMULIA provides four levels of structural analysis, each offering unique capabilities, from linear static analysis to real-world sliding contacts and explicit dynamic solvers for tasks like crash simulations.
Case Study: A Real-World Example
Resemin, a prominent manufacturer based in Lima, Peru, provides a compelling example of maximizing the integration of SolidWorks and SIMULIA tools. By employing advanced simulations, Resemin dramatically reduced product failures and warranty claims, enhancing their brand recognition in the process.
Hands-On Simulation with SolidWorks and SIMULIA
Installing the Collaborative Designer for SolidWorks connects users to 3D Experience, making the integration streamlined and efficient. Local installations ensure powerful simulations, while cloud-based translations handle data management and file types, creating a fluid design-update process directly in SolidWorks.
Setting Up Your Simulation
Creating a detailed simulation involves setting up models, assigning materials, meshing, and establishing connections, all achievable through SIMULIA’s intuitive interface. Advanced meshing capabilities and a vast material library offer previously unavailable options in SolidWorks. Users can streamline simulation processes by setting mesh rules and simplifying geometries with tools like virtual bolts and coupling.
From Simulation Modeling to Real World Application
With simulation setups complete, users can delve into scenarios, applying loads and restraints through a consistent interface. SIMULIA’s powerful solvers handle non-linear static steps and dynamic outputs, accommodating complex interactions and friction properties. Reliable internal checks prevent errors, and cloud computing capabilities with 144 cores ensure efficient simulation processing.
Interfacing for Iterative Improvements
SolidWorks and SIMULIA make iterative design refinements a breeze. Exposing design parameters in SolidWorks allows analysts to adjust dimensions for optimal results. Changes are instantly reflected back into the simulation, promoting a collaborative workflow between design and simulation teams.
Conclusion
The seamless handshake between SolidWorks and 3D Experience facilitates a connected design workflow that empowers companies like Resemin to enhance their simulation capabilities. Leveraging the cloud and sophisticated simulation tools accelerates cycle times, reduces overhead costs, and fosters team innovation, ultimately leading to improved product quality and brand value.
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About the author
A SOLIDWORKS user since 2005, Philip Morrow has developed his skills through his work as a student and machinist at the University of Texas, a mechanical engineer in Austin Texas, and an applications expert at MLC CAD Systems. With a specialty in simulation, Philip supports, teaches and designs with all things SOLIDWORKS.
